路边的大水管(Water Pipe)大家应该不陌生吧?
建筑所用打地基的大铁管(Pipe Pile) 大家也应该也有看过吧?
但你们又有想过 这些 大水管 大铁管 是如何制造的??
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjbDuMh99s08mdfR0mAvN7lSFq8j9zPiouFW6alIrGSi1gD4gSk5i3e7IQl0CD4c2B0Hl9S5p3B4ZYEMZW_KJ4R8zNUxdJwto2y8MjELWEQvXv5bhruDdqxcAv3VQ9ZvlpksieTfzMfTlIC/s912/Adelaide2005%2520025.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj5pHPEGOpcq0fZAMh7q57y9RL8u3dGESkrO57f-xTVg8yRpsj_PgCVj3lwtGZRY5jQODXxw5qY7AkVRTpxZyKPSHhPBswzQtKTrs8_hnSEnvvSV4LS2vpgLCJdF9RhlOhBwlaBtZw2F8_r/s912/MCM_Bay_Bridge.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjIslq0gDEZMm6RYG7Uio0OqIPXdYumEeh7CK-q1GEyY3N_53wzaN8xmbWvHLBNozxATmieU3_FrBLjbduO5UkQ3SqN-1ftIaseEgGrI9Fy7Dc7-WRULR3s0lVmUzYuHpX1mQfknEKGV53G/s200/singapore_0301.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjba260yQlO7HF_NxZFGtKBJhzYlZg1cG0R7oP05JA2HAvQJ2vdG4yFtSabgcb9DSAnhMRBCYyM1lYHk-2x7QbQncKUyzgNhQm4t7ydespFenS7dO6bqwN42pC5XBoKYf2g1gcvBcyxOpfP/s200/water-pipe.gif)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjcXnqag8ywsP1n5Bc-f9xb0GTZrVE4_mk6woktJErqeku2EnU7D11LpFl3wktXzHGtbyxbk7YJXkRXFJ4PYg0VLfuuEdkRLhKvVmeSYLiZD5QEZ7ELv73Bn3t6eAP9DZ2gOlF5WaW9OLI/s200/images%2520%25282%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEij94Ux3uTrEuy4OOMwJc02JoFDF2aA0oLMmib4VvVy94dKqBSqEUZbnKxZrdyPPYUu-w3KuuTsTpS5S3DQ99yN8WM82mJjvcKAbqq3hcwyBfE_QyVcyhYDGTZGIOKr1AecvwTk-nBAyotU/s200/2796886433_d1f91ec4cc_z.jpg)
老子有幸,有机会接触到这制造过程,那就让老子好好向大家简单的解释吧!
首先老子要先注明,某些过程老子没机会拍到照片,所以有些照片都是来自网络!
由于每个 Project 所需要 大水管和大铁管的厚度,长度,宽度及硬度等都不同,
所以在制造之前,厂商会跟顾客再三地确定一切资料,
然后就会根据顾客的需要去订铁卷( Steel Coil ),不要小看这些铁卷的重量,
都是几十屯,价钱都是马币几十千到百千不等!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmh03wILu6QsmMiX-9SRu0L7tdKaVL9vZt8cIA3xX8zdzLb_YHarlRewdSPchiKv4Q6fMBk_BIMJd_H0RHXhZHQ_6W-dW24guPi-_KE_KmrC-xbwfCTcjWYYPUDQfug_2ZJh-JEulEfZE/s200/Continous_black_annealed_cold_rolled_steel_Coil.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgVdyMeMtsXqJLNW-0TdcKjXqm37oPc6G8mGLA0aqEHYsi8Jf3J5Kf64Ftvk1WOaxVWzd_nsCA_sTu2JLKxVLfy6ykllc1-6NcQD68lwt9qCXCM81rX4sMIRZS1cRP7fyMKIVE5E7UN-v9a/s200/DSC_1635%2520%2528Large%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj0k40KYSEZVjYmqZ-gbJz6kiXj5tKq_uvwXvUiOqTrUqliWEmM4FAwa_3FSBBBrrk9Lt9ohfV5t3lwp-IRHaLLGAw3TyNxps3Ibe_ccBF19Rqn221HkWItKQWBiRPlCuzNn6rlJHfXbMDK/s200/Steel_Coil.jpg)
一开始,工人就会把这 铁卷( Steel Coil )送到去一个叫 Spiral Welded Machine 的机器,
然后利用机器把这卷 铁卷拉直,然后慢慢转进机器里面卷起再烧焊粘结成形!
铁管慢慢的成形到了制定的长度后,这大铁管的前后都会切平,然后送去第二个步骤!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEii1An4Q-BL75so92ImSMgr66-CsVHgBkQVKCXBObiRzrRrJjvFn5TTMzY0N4sQ1D7B2TCRIejyXrovZ7BlSJy_SVYUKH_nxNgxnzp4QSo7N0v7CcQ_VRezIZFz2-l4d_uvAWCIZ0nFkOA/s225/tube-pipe-producer-executes-3-phase-improvement-plan-fig2.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgW8sIP9AmfFj4eUJz0nMbssTlER9BsZgHCteNBwTVIlTc2BBe7lNhLMdgSw9HmnVHh_wOBCiKfrDl1Jv70vNTCByqF45OxGK4gNn2GiiSQavQUvwpXfBwbnVr0s46OFgP6B-wCtL5KrU8/s200/images%2520%25284%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjs8HD6XENbPiQW7-YGyh6aSzHITj4v_uu-LTo7anNSm5NXXb1eDg_H5NdezkFvDvb3DU3XCyDDw3T5TnE8RkaGddsrGEqbsu4opjVcbY2R6vWW9a8vylyYg3Q8lpzBQdH9p560GV-8H3GF/s200/images%2520%25286%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj8FMnPvYdV9KY1DY7UM6n8FD6HjXD94n2cdXyp4qZr0lGbOVUCvbW7p8oKwkw3u990xvQhDWcBW9h5rcs6KdGvZIxJKpvM8a1_E_Q0Zn7vG8NttmFknDs8E7osjlZzjR9iUL8stvzVj7M/s320/forming.jpg)
第二个步骤是检查焊粘的地方是否完美??如果发现有瑕疵,工人就必须人工烧焊补救,
一切完毕后,就会送去Bevel End, 就是把大铁管磨平或磨斜,根据顾客的要求!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh00JLyId0zIt-L0xpVWiDwFULtFunuxw8u7sygJIuhp2LchTKoqSZFY7nno5D7x3_fD5ITEFF_ZgGa8zG3XwywBzFf-RXm8C56x5BM6-DZfJtYDQlIBYYlMViI04iqoPqjT6v6Lm5MELQ/s200/images%2520%252810%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEidzGCvOoLOF4gT9Tiqp_NCKWqhMo_vT_1MYQX9X5iDsarkKVgkGuqXKqGLkn40rVYbCq1M_2g5UwwmrKXLElU7KGCi_muGFdKtnyM12evJudPcaNfNqqcSbxP_KVCjw9dpUEOYJ2h1jCxm/s192/images%2520%252813%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgjdqzHPzNH-Y5YcZiSEuHp98RxA_BK52YMbks-_d5egtAR4lJHmnhRKFT1HDBW_uwOz4E-5EEEqtIlhbkbMI5PLttONxnihrdRRvInkqMTSnSY7lYOBNIE_qLm_3RGr8i6hQSrGrRnLQw/s200/images%2520%252811%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEifvxIPxEZL5M3kK8YXbgW6qYOEpiLCu4eX7cT4MtY0p7BxnXW8tDKRk4ZGGSLUeijGb3h14q1clMQjCZL1GdCJaxDbGNX9IUVegpr6uLmBoE9e0IrmwA8Ua9qHLXjRxtnMD5U-slzHomDX/s320/end_finishing.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj5YavQAGskUCYuDKBova_x0U8CmutWIHOhyphenhyphenX-Sjzlg98X6j8xngJVYYH5-JDxnkfEwdMFkM7h5nDZoZtTGYXRkZQG090_ag9e-hb7tcqF7_7cmsaQ0Iu8aI10oh99fByQX3FB8rwDSnG8/s259/images%2520%25289%2529.jpg)
第三个步骤就是把这些大铁管送去做 hydrotest,水压测试,
以确保这大铁管没有破洞及耐得住水的压力!如果在这阶段发现有问题,
那条大铁管必须送回维修部进行必要的维修!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg_h3WVZUQmzbrDmqXF06uxkxlNQdhOO2rGBIycbN8AF-4Ly8rJMtA8XRpnwBpAQqTWE47V0YNg5xmg9Hqtw9kIaVSWMjIGT7NzbFF0EkgJZdAbINqD7DDQ-dgF-L-3o00mvsJtHtEkGa8/s400/images.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhZC9zDPLbI9gh9Nn69MdQLwaek-_7RUsfBCFRfv_KEFRTJrVFGYc8QN0bWBXNx6c98kUz9B3t5jubgrIZH3sxtH_w_q28iy3tDd3lx2oWSYgTuVBGURQL18antQU8llQRGjhVjBI4FJoY/s320/images%2520%25281%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjxDS6c84wSTDTtfET3M9boNUGP7m2gPM0pZdzXG3OoQPaewb0pZsP9rXW_OiSoEy0CwmQwz2dOB4NDJal3Pducgs-Ik118ZjMoJJ7RIDM6n1XGMRxFBx0CD8VXdogzCKzWVXbPzlNnjLU/s320/DSC_1627%2520%2528Large%2529.jpg)
这样,一条条地基大铁管就这样完成了!!
但如果顾客定的是大水管,那还有几个步骤必须进行!那就是大铁管内部铺洋灰
(Cement Lining)!因为铺了洋灰,那水管就不能生锈,水在里面流动也会很干净!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhrJLsfoOMYjY_OLy2UF8xSX1IENdJKPPiBFELIzYr6kWK8NiBDp7kuvIsVq08GM622nUrHRASbzJJdchRsuKS0LzWSte8RdiE7HqJ1CtTKtyx5aWBHTVlCnondqUCMoPiessrMIU09lq0/s320/clci3.jpg)
过后就根据客人的要求,如顾客有要求,那就会在外部涂上几层的保护层
(Coat and Wrap),大多数都是用沥青 (Bitumen) !
这样能确保大水管外部也不会生锈,大大提高大水管的使用期!
如果顾客有要求,大水管内外部都会上色,颜色依顾客的需要!这也会增强大水管的保护,更提高大水管的使用期!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj_-3OKaBwTJDfKJmPrufjNQZDVh6H0Ewc5xMp64qa8sTSWfmkHOl26VzHEbeTrMzy4ryUBE2cHG2b83ruh_iM2qRkBc5zXIDU6OoDPXIUg5YBCGsp0zvThwOiOP6JKJhCyoQ5SXOLYs-k/s200/210-1246243885170-middle.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjodJI0rXi64TvB7lrhaW-MxbkMTDDq7Oqvx77RmcsOLEtViI5T-Z45ByyIxPQEnP5JKU5-_pBXl_8SosvCt3nbueveJ1O2S4s7HRn01af5etLmRsKwlJk6H5R5AnZKF8kV7AtYknA0C8FB/s200/Steel%2520pipe%2520coat%2520YPX_01.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi-qYHrCv_pAZaWslbCC4I1IV4toWtPRBvl6YjKIJI3ULwD-VNfPm7osZPhfr9Ne2jndYYfY17onJWnGHUEaoDFrEWN6FSB33N2B4D56GMQ-4tse88ZyCrLcttapYoku0lZwV6asrPOac7O/s200/3PE-Coating-Spiral-Steel-Pipe-1315443416-0.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhcByeI-ZSuhEhitESVdum6GS9KsXwDEoECwSC0EsqYbp68bLrg6uTFyB0rlh_omQ3sV-GYu8k_VNeeD8RhX7KEBtl7_shH-okyj7DqNTwspIBvchIMiuAJ0rL0rOg98RN4OdBpPJc-fLWr/s320/painting2.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEihB3P9bZzipguqmpPf0KBeeCLLjU3OqgjdhIzjl4P_rbAmu24E7TmqzLpBIYJbEeDjwfoNA8wNLdJK6ww0yuEECictQfVtgAk8SS2Ielg2B5ffthJzMN2tttzJNg0vpun4OOQVx7zdMmCc/s320/pipePic.jpg)
就这样,一条条大水管已经完成!这些大水管将整齐的排列着等待运送出去给客人!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi7p1TySsk13Nwl_gG0nuxnKnGlcqt2OCHwiC1TdAToRdCmlxQa5d62cHqahA1003al_HYmzIiuxz2Fa1h6R1gmGANwVjAamc6dVaEeQdoQ-h23dmLdKKd_FHq2gLZiqttaP98H0qDoKYM/s320/DSC_1629%2520%2528Large%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgXtcNVvtfaBmV-rs0qZMS7KxHo3OlMhLEmXlKeKF1L6UDIt7N8VEtyvXd2D3g6oOOqU_zqygU4i8A27z1y4Q-3qe3TM6KFqHu3W44k4MLnLU4B6Gz7PzWAjky1f-Ne0sm3PJtd3lzjM6E/s320/DSC_1630%2520%2528Large%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg_WvWTkrRHa_JmwsuwIZ4dKgfcKt-EsEf8xu_7MzEBtWf6Zu_MCBldim3oYg1GkT85DUXMv5fIT50Zpsl9Fk-aPQyUfmWT9_-pjyuqN_A07wMgPXEILeo3gSiU2qAJ9K1OkH6aDcVq6DeJ/s320/EASTCOAST_11.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEge544K6DdDAMGLSQFezHr1KgcGAeLcnmItHOMgfd4lzx-hms4KEG4R9hWiVtchmU1BX6Oes0LZIGUZmaYdAFeHAoIKydrYWYDYajiODekYNmhPIHbr1a3qM7vggVoQgeUEJ2oxtCJnwho/s320/Tyco_Water_DCP_3942_sml.jpg)
不过,顾客有的时候会要求一些特别的接口 (Special Fitting),这些制造过程又不简单了!
下次有机会再做个专题介绍吧!!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEio3cXHIYgYcJrax2t0vceqVDfv14ed0xFgv3AsjA5wgLYUu8wDgyvpl1avnoGNyjZbCLLn9GM51_51yY7VG66D9uudl1ggpc6eJs9FarkMQYcxurRKYvaZrEubZp37XW6DKomi8Pad04I/s320/DSC_1461%2520%2528Large%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgH4QT48INTK_5LWXxC7A0sI59i3qLw-Al-51tCmnYb4Fzg9YcQgAWLFXGLZuNxdcEMAlJRWyY4Tz42YskJwHbht1dimDPFLyzKjFI5V4-rGsHtKF_cUZ4xa6m3hyIG_GOz2dq3qPuLx6Q/s320/DSC_1460%2520%2528Large%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjVgAIAfo7H4jQ_XrbMb08iy3sL47D0QGfecnRWrU2UfByPeI2qkruCx7m5byl-xNq47BSC1-C0eUW9-8C_6C5cuN-fQdPzvWGJniXt8e6eEK0b0xmf1dkeI39OwxEwifpDGkb_7rBB068/s320/DSC_1459%2520%2528Large%2529.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhxVjO744BHUvHZ7aTnXyMA-j6rsVQvUIrhE1Ih8UYsWas1brsY1GtcyhU1981_NPVztXFummX3pKBS2sxBtxvou0x3uv9rp8Y6upw924DKO1KAGVQVm8_Jx24FuuqXVIBV3THeX5Lo7R_r/s200/www.jpg)
总结:
制造大水管 或 地基大铁管的每一个过程都很不简单,也非常的危险!
因为每条的大铁管可以上到几十屯,如果以外的发生,将会有很严重的伤亡!